Anyone who wants to build a successful business must understand the costs associated with scaling physical products from

When it comes to bringing a hardware product to market, the fact that the cost of scaling a hardware product is so expensive is one of the most underappreciated aspects of the process

When it comes to bringing a hardware product to market, the fact that the cost of scaling a hardware product is so expensive is one of the most underappreciated aspects of the process. Please read this article carefully as we hope you will find it to be informative and helpful in estimating all of the costs associated with bringing your product from the prototype stage to mass production in Asia.

Scaling a product is a term used in the physical product industry to describe the process of taking a product from a small number of prototypes to large-scale manufacturing.

Discovering that you have a fully functional prototype version of your product ready for testing is an exciting and enormous accomplishment in and of itself. CNC Precision Machining Parts is now time to move your company into the next phase of its development, which has been completed during the development stage. Thank you very much! The fact that you have made significant progress in that direction does not diminish the fact that your product is still a long way from being ready for sale.

  • In this article, I divide the scaling costs into three categories: electrical certifications, manufacturing setup costs, and miscellaneous costs, which include patents, insurance, and audits, among other things

  • Electrical certifications are the most expensive of the three categories

  • Electrical certifications are the most expensive of the three types of certifications available to you

  • When comparing the three types of certifications available to you, electrical certifications are the most expensive option


According to technical specifications, certifications for electrification are not required for the manufacturing of a product, but are only required for the sale of a product after it has been certified. However, obtaining product certifications should always be completed prior to beginning mass production of a product due to the high likelihood of design changes being necessary. On the basis of these considerations, I believe that certifications are an absolutely required component of the scaling process at any point in time.




Generalizing from a broad perspective, prototypes can be divided into a number of different categories.

In order to avoid any ambiguity throughout this article, whenever I refer to a prototype, I am referring to a prototype that is of the same quality as a finished product of the same level of complexity and complexity.

Producing a high-quality prototype, as the name implies, is the process of creating a prototype that has been designed from the ground up to be used in mass production and that has been tested in a controlled environment. Creating a high-quality prototype is a time-consuming process that can take months or even years. In terms of appearance, the final product is strikingly similar to the product that you will be delivering to customers in the not too distant future.

However, it is legal to market a proof of concept prototype (also known as works-like prototype), which is created much earlier in the process and, in most cases, cannot be scaled up for mass production. It is illegal to market a product that contains an Arduino.

The Arduino, on the other hand, is rarely considered a viable solution for bringing a product to market due to its high cost and small size.

The amount of time it takes to go from a prototype to a full-scale production run of an item is referred to as the "lead time."

I have come to the conclusion, based on my research, that the time required to move from an initial concept to a final prototype is approximately equivalent to the time required to move from a prototype all the way through to full-scale production. You will have completed approximately half of the work required to bring your product to market as a result of developing a production-quality prototype once you have brought your product to market.

To begin mass production, you'll need at least six months of development time, followed by another six months of scaling, assuming the best-case scenario (which, in reality, is rarely the case).

From the time of conception to the time when a product is ready for mass production, the process takes approximately one year on average. An innovative product can reach the market in less than a year under ideal circumstances, but even in the best of circumstances, it is extremely rare for a product to reach the market in less than that amount of time, according to industry experts. Realistically speaking, the vast majority of hardware products will take 16-18 months to reach the market from their conception to their launch, based on more realistic estimates of their time to market.

The specific timetable that will be followed will, of course, be determined by a variety of factors, including your abilities and financial resources, among others. It is possible to move projects forward much more quickly with a large team of engineers and programmers on the job than it is with a small team or development that is being outsourced.

Having to learn new skills in order to advance in your career is the most time-consuming situation when you don't have any money or previous experience and are forced to do so. It is possible that, in many situations, taking the long way around will prove to be the most advantageous choice to make.